ForceBeyond is a premier manufacturer of high-precision cold forged components. By shaping metal at room temperature—well below its recrystallization point—cold forging uniquely alters the metal's internal structure through strain hardening. This process yields components with exceptional tensile strength, brilliant surface finishes, and incredibly tight dimensional tolerances.
Engineered for high-volume, high-speed production, our cold forging capabilities provide a highly economical solution for producing near-net and true net-shape parts. From intricate automotive fasteners to high-conductivity copper electronic components, ForceBeyond delivers fully finished, assembly-ready parts that frequently require zero secondary machining.
Because the metal is not softened by heat, cold forging requires highly ductile materials that can withstand extreme compressive forces without fracturing. ForceBeyond specializes in cold-forming the following alloy groups:
| Material Category | Common Alloys | Key Cold Forging Characteristics |
|---|---|---|
| Carbon & Low-Alloy Steels | 1008, 1010, 1018, 1035 | Highly ductile. Excellent for high-strength fasteners, pins, and small automotive shafts. |
| Aluminum Alloys | 1100, 6061, 7075 | Exceptional malleability. Ideal for lightweight structural brackets and aerospace rivets. |
| Copper & Brass | C11000, C26000 | Supreme conductivity and cold-flow properties. Widely used for electronic terminals and heat sinks. |
| Stainless Steel | 302, 304, 410, 430 | Requires higher press tonnages but yields highly corrosion-resistant, sterile medical and marine hardware. |
When part volumes are high and designs allow for room-temperature deformation, cold forging is often the most mechanically superior and cost-effective manufacturing method available.
Cold forging typically utilizes a progression of closed dies in a high-speed press. ForceBeyond leverages several specific cold forming techniques:
While cold forging frequently eliminates the need for heavy machining, ForceBeyond operates on a Tier-1.5 model to ensure your parts are 100% assembly-ready when they arrive.
ForceBeyond’s high-speed cold heading and forging presses supply millions of high-strength components to:
No. Because the metal is not heated, it must possess high natural ductility. Low-to-medium carbon steels, aluminum, copper, and brass are excellent candidates. High-carbon steels, titanium, and superalloys (like Inconel) are too hard and brittle at room temperature and must be hot forged.
Yes. Because cold metal resists deformation, it requires massive press tonnage to move. Therefore, cold forging is typically restricted to smaller parts (usually under 25 lbs, and often much smaller, like fasteners and pins). For massive structural components, hot open die or closed die forging is required.
If you CNC machine a bolt from a solid bar of steel, you turn a large percentage of that bar into scrap chips. Cold forging takes a wire or rod of the exact volume needed and simply reshapes it into the bolt. You pay only for the material in the final part, with virtually zero waste.
