ForceBeyond is a premier global provider of high-precision CNC machining and secondary finishing services. Operating advanced machining centers equipped with 5-axis milling, heavy turning, and multi-tasking capabilities, we transform complex engineering prints into highly accurate, assembly-ready components.
Operating under a strict ISO 9001:2015 quality management system, our dual-shore manufacturing network delivers mission-critical machined parts for the aerospace, medical, automotive, and energy sectors. Whether machining from solid billet or finishing near-net-shape castings and forgings, we guarantee ultra-tight tolerances, exceptional surface finishes, and zero-defect quality control.
ForceBeyond’s CNC machining infrastructure is engineered to handle everything from micro-precision medical components to massive, heavy-duty industrial shafts. We utilize rigid machine setups, advanced workholding, and specialized carbide tooling to achieve strict dimensional accuracy.
| Machining Process | Core Capabilities | Typical Tolerances |
|---|---|---|
| 5-Axis CNC Milling | Complex geometries, undercut features, and simultaneous multi-face machining without re-fixturing. | ± 0.0002” (0.005 mm) |
| Precision CNC Turning | High-speed turning, boring, grooving, and threading for cylindrical and concentric components. | ± 0.0001” (0.0025 mm) |
| Mill-Turn / Swiss Machining | Live tooling capabilities for high-volume, complex cylindrical parts requiring simultaneous milling and turning. | ± 0.0002” (0.005 mm) |
| Wire EDM & Grinding | Electrical Discharge Machining and precision surface/cylindrical grinding for ultra-hard metals and micro-features. | ± 0.00005” (0.001 mm) |
While we frequently machine standard aluminum, brass, and carbon steels, ForceBeyond specializes in the extreme-precision machining of high-temperature and work-hardening alloys.
| Material Category | Core Alloys Machined | Machinability Focus & Applications |
|---|---|---|
| Superalloys | Inconel 718, Inconel 625, Hastelloy | Notoriously difficult due to rapid work-hardening and high shear strength. Requires rigid setups and low cutting speeds. Ideal for aerospace turbines. |
| Titanium | Ti-6Al-4V (Grade 5) | Highly abrasive to cutting tools with poor thermal conductivity. Requires high-pressure coolant. Critical for aerospace and medical implants. |
| Stainless & Duplex | 17-4 PH, 316L, 2205, 2507 | Prone to work-hardening and gummy chips. Demands specialized tooling geometries. Used heavily in oil & gas and fluid control valves. |
| Copper & Brass | ECO BRASS (C69300), C11000 | Highly machinable, allowing for rapid cycle times and brilliant surface finishes. Used for electronic components and lead-free plumbing. |
ForceBeyond’s most significant value proposition is our Tier-1.5 Manufacturing Model. By housing world-class casting, forging, and CNC machining under a single quality umbrella, we eliminate the risks associated with a fragmented supply chain.
Precision machining is rarely the final step. ForceBeyond provides a complete suite of in-house secondary operations and protective surface finishes to ensure your component is fully assembly-ready.
Our advanced machining centers supply defect-free components to:
Traditional 3-axis milling requires a part to be manually un-clamped, rotated, and re-fixtured to machine different sides, which introduces dimensional errors. A 5-axis machine can manipulate the cutting tool and the part across five different axes simultaneously. This allows us to machine highly complex shapes (like aerospace impellers) in a single setup, guaranteeing vastly superior alignment, tighter tolerances, and faster cycle times.
These aerospace superalloys have extremely high strength, poor thermal conductivity (meaning the heat stays in the cutting tool rather than leaving with the metal chip), and they work-harden rapidly as they are cut. Machining them requires immense machine rigidity, highly specialized carbide or ceramic inserts, precise feed rates, and high-pressure coolant systems to prevent catastrophic tool failure.
We do both. For lower volume runs or parts with simple geometries, we frequently CNC machine directly from solid bar stock or billet. For mid-to-high volume runs or highly complex geometries, we leverage our Tier-1.5 model to cast or forge a near-net shape first, and then utilize our CNC centers to machine the final critical tolerances.
