ForceBeyond is a premier global supplier of high-precision forged components. By utilizing immense pressure to shape heated metal, our forging processes manipulate the internal grain structure of the alloy, delivering parts with unparalleled structural integrity, impact resistance, and fatigue life.
Operating under a strict ISO 9001:2015 quality management system, our dual-shore manufacturing network supplies mission-critical forged parts to the world’s most demanding sectors—including aerospace, power generation, oil and gas, and heavy automotive. From massive open-die steel blocks to near-net-shape aerospace titanium, we deliver fully machined, lot-traceable components ready for final assembly.
ForceBeyond offers a complete suite of forging processes, allowing us to match the exact dimensional, volume, and metallurgical requirements of your engineering prints.
While we forge all standard grades of carbon, alloy, and stainless steels, ForceBeyond specializes in high-performance metallurgy. Our advanced thermal control prevents grain coarsening and oxidation in highly reactive and heat-resistant metals.
| Material Category | Core Alloys | Key Advantages & Applications |
|---|---|---|
| Titanium Forging | Ti-6Al-4V (Grade 5) | Exceptional strength-to-weight ratio. We specialize in Aerospace Titanium Forging and Near-Net-Shape Titanium to minimize expensive material waste. |
| Superalloy Forging | Inconel 718, Inconel 625 | Extreme heat and fatigue resistance. Critical for jet engine rotating parts, industrial gas turbines, and nuclear infrastructure. |
| Non-Ferrous | ECO BRASS(C69300),Aluminum | Lead-free, leak-proof density for fluid control and lightweight structural brackets for transportation. |
When components are subjected to extreme pressure, rotational stress, or cyclic fatigue, cast or machined-from-billet parts carry inherent risks. Forging eliminates these vulnerabilities.
Forgings typically leave the press with a material allowance. ForceBeyond operates on a Tier-1.5 model, providing a seamless transition from the heavy forging press to our high-precision secondary operations.
By managing the entire value chain, we eliminate dimensional "hand-off" risks between separate forging and machining vendors.
Hot forging involves heating the metal above its recrystallization temperature before pressing, which prevents strain hardening and allows for massive deformation (ideal for steel, titanium, and superalloys). Cold forging shapes the metal at room temperature, which increases the metal's strength through strain hardening and provides excellent surface finishes, typically used for smaller, softer metal parts like fasteners.
Titanium is highly expensive, and machining it is slow and tool-intensive. By designing closed dies that press the titanium extremely close to its final 'net shape', we drastically reduce the amount of raw material required and cut secondary CNC machining time by up to 70%.
Forging generally has higher initial tooling and setup costs than sand casting. However, for mid-to-high-volume production runs—or for mission-critical parts where failure is not an option—forging is far more cost-effective due to its superior strength, lower rejection rates, and elimination of internal defects.
