ForceBeyond Logo
Wide view of a robotic surgical system, operating table, and surgical light inside a modern hospital operating room.

Medical Device Precision Casting & CNC Machining

Medical Device Precision Casting & CNC Machining

ForceBeyond is an ISO 13485-aligned manufacturing partner specializing in ultra-high precision castings, Swiss-style CNC turning, and micro-machining for the medical device and healthcare sectors. Medical components require biocompatibility, sub-micron tolerances, and flawless surface integrity.

Operating in climate-controlled manufacturing cells, ForceBeyond processes surgical-grade stainless steels (316LVM, 17-4 PH), Titanium (Ti-6Al-4V ELI), and Cobalt-Chrome alloys (CoCrMo).

High-resolution view of a modern medical CT scanner and patient table inside a clean diagnostic imaging room

Medical Materials & Process Matrix

Alloy Family Material Standards Primary Medical Applications
Titanium Alloys ASTM F136 (Ti-6Al-4V ELI) Lightweight, biocompatible, non-magnetic material for orthopedic hip/knee implants and spinal bone screws.
Cobalt-Chrome ASTM F75 CoCrMo Alloy Exceptional wear resistance and polishability for orthopedic knee joint castings and dental prostheses.
Medical Stainless 316LVM, 17-4 PH, 440C Surgical instrument handles, scalpel blanks, endoscopic clamps, and diagnostic equipment frames.
High-Performance Polymers PEEK, Delrin Micro-machined insulators, surgical guides, and trial implants.

Micro-Machining, Passivation & Sterile Finishing

Medical components demand rigorous post-processing:

  • Swiss CNC Micro-Turning: Holds sub-micron tolerances (±0.0001”) on long, thin orthopedic screws and pins.
  • Electropolishing: Micro-smooths stainless and Cobalt-Chrome surfaces, eliminating micro-burrs and creating a mirror-like finish.
  • Citric/Nitric Passivation (ASTM A967): Dissolves free iron particles to prevent corrosion and maintain a sterile surface.

Frequently Asked Questions

Are ForceBeyond’s medical implant materials biocompatible?

Yes. We pour and machine implant-grade materials compliant with ASTM F136 (Titanium ELI) and ASTM F75 (Cobalt-Chrome), accompanied by full 3.1 chemical and biocompatibility test reports.

How does ForceBeyond inspect sub-micron medical parts?

We utilize non-contact 3D optical/vision measuring systems and micro-CMMs inside temperature-controlled metrology labs.

Advance Your Medical Device Manufacturing

Partner with our ISO 13485-aligned engineering team for biocompatible, sub-micron precision medical castings and micro-machined components.

Sources

Our Internal Resources for Die Casting, Investment casting, Forging and Sand Casting