ForceBeyond is a Tier-1.5 global manufacturer that co-owns and operates an advanced network of titanium casting foundries. Unlike traditional brokers or distributors, we provide direct operational oversight of the metallurgical processes required for flight-critical and corrosion-critical components. By integrating Vacuum Induction Melting (VIM) with our in-house Titanium Machining hubs, we offer a seamless “Cast-to-Finish” solution.
We eliminate the “Broker Gap” by maintaining equity and management roles in our production facilities. This ensures that US-led engineering standards are applied directly to the shop floor.
ForceBeyond ensures supply chain resilience by maintaining direct operational oversight across three strategic regions:
To ensure our castings meet or exceed the performance of wrought alloys, our co-owned and operated facilities utilize a strict metallurgical sequence to eliminate porosity and atmospheric contamination:
Titanium is highly reactive. Casting in a total vacuum environment (10-4 torr) prevents the formation of the brittle “Alpha-Case” layer, ensuring maximum material purity and ductility.
Every aerospace-grade casting is subjected to 15,000 PSI at 1,700°F (927°C). This process collapses internal micro-voids, providing isotropic properties that reach 95% of forged titanium strength.
Our co-owned foundries produce high-integrity components for mission-critical environments. If you are sourcing these specific parts, our Tier-1.5 model offers significant cost and lead-time advantages:
| Titanium Grade | Industrial Standard | Key Advantage | Typical Application |
|---|---|---|---|
| Ti-6Al-4V (Grade 5) | AMS 4991 / ASTM B367 | High Strength-to-Weight | Aerospace Brackets, Propulsion |
| CP Grade 2 | ASTM B367 | Exceptional Corrosion Resistance | Chemical Valves, Marine Hardware |
| Ti-6Al-4V ELI (Gr 23) | ASTM F136 | Biocompatibility & Toughness | Medical Implants, Cryogenics |
Optimized for complex, near-net-shape geometries with wall thicknesses as low as 0.060 inches (1.5 mm). Our co-owned facilities specialize in the high-precision “Lost Wax” method for intricate aerospace and medical components.
Large-scale solutions for the power generation and chemical sectors. We support oversized components such as pump housings and large-bore valve bodies up to 500 kg while maintaining excellent corrosion resistance.
Mission-critical hardware with full AS9100 traceability. All flight-critical parts undergo rigorous NDT (Non-Destructive Testing) and HIP processing to ensure they meet the highest safety standards in the industry.
| Feature | Small Machine Shop | Large Broker/Distributor | ForceBeyond (Tier-1.5) |
|---|---|---|---|
| Ownership | Local | None (Middleman) | Co-Owned Factories |
| Process Control | Machining Only | Paperwork Only | Melt, Forge & Machine |
| Compliance | Varies | Third-Party Dependent | In-House AS9100 Oversight |
| Lead Times | Limited by backlogs | 40–50 weeks | 14–18 weeks (Integrated) |
Optimize Your High-Complexity Components with Tier-1.5 Oversight.
Partner with ForceBeyond for high-complexity components managed by our co-owned global foundries.
Please include the following for a precise technical review:
When processed with Hot Isostatic Pressing (HIP), the mechanical properties of cast Ti-6Al-4V approach 95% of forged values. A significant advantage is that cast properties are “Isotropic,” meaning strength is equal in all directions.
Alpha-Case is a brittle, oxygen-enriched surface layer that forms when molten titanium reacts with air. We prevent this by using Vacuum Induction Melting (VIM), ensuring the entire melt and pour happen in a controlled vacuum.
For integrated “Cast-to-Finish” projects, our typical lead time is 14–18 weeks. This includes wax pattern tooling, VIM casting, HIP processing, and final AS9100 quality verification.
