Titanium Forging Services: AS9100-Certified Co-Owned Factories

Titanium Forging Services: Global Scale, US Operational Oversight

ForceBeyond is a Tier-1.5 manufacturing partner specializing in high-integrity Titanium Forging for aerospace, defense, and medical sectors. We co-own and operate an AS9100-certified manufacturing network across the USA, South Korea, and Taiwan. By integrating direct operational control with in-house 5-axis CNC machining, we deliver mission-critical Ti-6Al-4V and Beta-alloy components with unmatched metallurgical traceability.

The ForceBeyond Advantage: Co-Owned Operational Control

Unlike brokers or traditional contract manufacturers, ForceBeyond is deeply embedded in the production cycle. Our leadership and engineering teams manage the operations of our co-owned facilities to ensure AS9100 compliance and process optimization

• USA (Foundry & Plant):Co-owned domestic manufacturing, ITAR-compliant projects, and final quality verification.
• South Korea (Co-Owned Facility): AS9100-certified high-tonnage forging and advanced VIM melting under ForceBeyond operational management.
• Taiwan (Co-Owned Facility):Precision investment casting and advanced Titanium MachiningTitanium Machining centers managed by our integrated technical team.

Specialized Titanium Forging Capabilities

Our facilities utilize advanced thermal-mechanical processing (TMP) to reach ultra-high tensile strengths (above 1,200 MPa) and optimized fatigue resistance.

• Titanium Aerospace Forging: Seamless rolled rings (up to 84″) and structural airframe components meeting AMS 4928 and MIL-T-9047.
• High-Strength Beta Titanium Forging: Specializing in Ti-5553 and Ti-10-2-3 utilizing Isothermal Forging to eliminate “die chilling” and ensure microstructural homogeneity.
• Near-Net-Shape (NNS) Forging: Precision blocker dies that reduce material waste by up to 45% and achieve “Buy-to-Fly” ratios as low as 3.5:1.

Common Forged Components & Applications

• Jet Engine Turbine Blades:Optimized grain flow for high-cycle fatigue resistance.
• Landing Gear Actuators:High-strength Beta titanium for structural loads.
• Structural Airframe Brackets:Near-Net-Shape (NNS) designs to reduce “Buy-to-Fly” ratios.
• Compressor Disks:High-temperature stability using Ti-6242 alloys.
• Exhaust Rings & Seamless Rolled Rings:Up to 84″ O.D. for propulsion systems.

ForceBeyond Process Parameters for High-Performance Alloys

Our operational oversight ensures that every heat-lot is processed within the optimal beta-transus window to prevent grain coarsening and maintain structural integrity.

Economic Impact: Optimizing the “Buy-to-Fly” Ratio

In traditional titanium aerospace manufacturing, “Buy-to-Fly” ratios often exceed 10:1. ForceBeyond’s Near-Net-Shape (NNS) Forging process, managed through our co-owned facilities, achieves a benchmark ratio of 3.5:1 to 4.2:13.5:1 to 4.2:1 for structural airframe components.

Request a Quote for Titanium Forging

Partner with a Tier-1.5 Leader for Your Mission-Critical Components.

Ready to optimize your supply chain with our co-owned tri-regional manufacturing? Provide your project details below, and our engineering team will conduct a thorough Design for Manufacturing (DFM) review.

Please include the following for a precise quote:

• Technical Drawings: (PDF, STEP, or IGES files)
• Material Specification: (e.g., Ti-6Al-4V Grade 5, Ti-5553, etc.)
• Certification Requirements: (AS9100, ITAR, or specific AMS standards)
• Production Volume: (Prototype vs. Full Production Run)
• Estimated Annual Usage (EAU): To help us optimize your “Buy-to-Fly” cost-savings.